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Monday, 21 October 2013

Solar Charge Controllers In sine wave inverter technolgy transfer



Solar zero drop Charge controller

Priority Solar Charging 


Our solar charger along with our inverter will have first priority solar charging. i.e, when it is charging from solar, it will not charge from the mains. Also, when it is charging from solar and battery is nearly full charged the inverter will start working by disconnecting the mains . So the solar power will  go to the load through inverter and also charge the battery provided the solar current is more than the inverter current and if solar current is less than the inverter current, inverter will take the balance  current from the battery. to the required level of 85% of battery charge When the battery reaches the Around  85% inverter will stop and mains will be connected . During monsoon if the battery is not charged from the solar, battery will charge from the mains but only to a certain percent  so that the battery can be charged from solar if solar is available. hence  the solar energy will not be wasted
for details mail prakash199@gmail.com 
 

Solar Low drop Charge controller

SOLAR CHARGER CONTROLLER

Our low cost low drop solar chargers are available in various ranges 12V to 120V and 5A to 80A  can be used with other inverters available in the Market .These chargers are called 'Low drop solar chargers' As they Have Very Less Components  the chance system failure is almost nill .

This is a MOSFET based design which has very negligible voltage drop which means the loss is very Low, ideal for solar applications.Since the drop is less, the losses are negligible so the efficiency achieved is > 99.5%.This is a micro-controller based charger, the micro-controller will sense the battery full charge voltage and will cut-off the battery when it reaches full charge. It will reconnect the battery if the battery drops to a preset level. The charger will also disconnect the panel from the battery, this is to avoid the reverse current flow from the battery to the panel during night. Moreover, if you connect the panel reverse, the micro-controller will not switch on the charger, similarly if you connect the battery reverse, the charger will not function. Battery reverse and panel reverse protections are incorporated in the design. In all the above cases, the circuit will not damage and there will not be any current flow from the panel or battery. The design has opto-coupler based signal sensing which makes it completely isolated and there will be no grounding issues. Two stage higher voltage regulator is incorporated in this design to withstand open circuit voltage of the panel.

The Technology cost will be Rs 10,000/-

In Technology Transfer we will provide

Detailed Circuit diagram .

all PCB files , Drilling Details,

Wiring diagrams

BOM

Hex file
For more details mail us at prakash199@gmail.com

Sine wave Inverter Technology

PIC16f73  PURE SINE WAVE INVERTER CUM UPS TECHNOLOGY WITH HEX CODE MANUFACTURE COST AS LOW AS Rs1800 WITH LCD

TECHNICAL SPECIFICATIONS FOR SINEWAVE INVETER
LCD OR LED BASED DESIGN
INPUT :120-280 VAC
UPS MODE 170 -270 VAC
Output voltage : 220V ac ±5V (CAN BE SETTEBLE TO ANY DESIRED VOLTAGE)
Input frequency : 40Hz to 60Hz
Output frequency [ Inverter ] : 50Hz ±0.5Hz
Input DC voltage : 12V - 600VA /800VA 24V -1KVA /1.5KVA 36V-2KVA / 48V 3KVA 60V/4KVA 72V/5KVA
Output waveform : Pure Sinewave
Change over time : Below 4 msec
Inverter efficiency : upto 90% approx Depends on transformer
FEATURES OF SINE WAVE INVERTER :


Zero Mosfet failure ,Highly stable , reliable , low cost , Micro-controller Based Design.
stable design from last 5 years.
Power factor controlled SMPS battery charger ensures long Battery life as well as reduces charging time . User setable 2 amp to 15amp charging current
Pure Sine Wave Output from no load to full load.
Instantaneous output voltage correction.
Load Regulation +/- 3%


Constant charging even at 120v.
Inverter softstart for heavy loads .
Software as well as Hardware based mosfet protection.
400% Surge capacity for short duration.
Auto reset for over load .
Reverse Battery protection through Fuse(optional)
 Fast changeover for computer
On board Mains sencing ,no need for external sencing transformer.
Low current stand by mode after Battery low & overload.



In Technology Transfer we will provide

Detailed Circuit diagram .

all PCB files & Details,

Wiring diagrams , Transformer details, heatsink design.

BOM

Hex file for sine inverter.

 If you require any assembled cards or  Plain pcbs and programmed pics ,Transformers , Cabinets 

We also supply  full Inverter kits for assembling yourself including cabinet


For more details
prakash199@gmail.com

Please watch our utube video for the simplicity ,easy to assemble , ruggedness & reliability of this card 
This tecnology is based on Pic16F72
Please note This technology doesnt have any  inbuilt
solar functions
For solar applications please refer newer technolgy based on DSPic . Please refer our next post

Sunday, 20 October 2013

Sine wave Inverter technology Transfer

Sine wave Inverter technology Transfer Duel mode charge controller

Solar and Grid Automatic Changing and Charging

1- DSP based; less components, small size less electricity bill more efficiency
2- Soft start features; protects appliances at startup.
3- Supply the highest quality pure sine wave power; protects your expensive household appliance and sensitive office equipments.
4- Highly cost effective design.
5- Easy to operate.
6- Low maintenance cost.
7- Over load and D.C. low protection.
8- Software controlled Auto self testing.
9- Fully computer friendly UPS operation.
10- Intelligent Auto sense; continuously monitors health of system.
11- AC Input low and high voltage cut off protections in both, inverter and U.P.S. modes.
12- Constant voltage/Constant current pulse charging with wide Input range (130-280) V. (Charging current-10Ampr)
13- Silent operation of fans, tube light or appliances.
14- Quick change over from Mains to inverter mode.
15- Software controlled Auto reset feature for over load, short ckt and low battery
16- Special charging algorithm to enhance battery life.
17- Fully protected against short circuit of AC mains with output.
18- Phase to phase short circuit protection.
19- Very low no load current for prolonged battery operation under standby.
20- Crystal controlled operation.
21- Cooling fan improves reliability of system.
22- Secure operation; No tension for night charging.
23- Intelligent charging; adapts itself to low, high battery, more and less power cut areas, battery health conditions.
24- Can even charge 6.4 volt deep discharged battery.
25- Reverse battery protection (optional).
26- Generator compatible.
27- High efficiency; better than 85%.

Please mail us If you require any assembled cards or  Plain pcbs and programmed pics ,Transformers , Cabinets 

We also supply  full Inverter kits for assembling yourself including cabinet  

For more Details Visit our website www.powerlite.in 


  • Mail us at prakash199@gmail.com
  • Phone / Watsapp +919845084302


Saturday, 19 October 2013

Sine wave Inverter technology Transfer

dspic30f2010 Based Design

DSP  Sine Wave Home UPS (un-interrupted power supply) - Duel mode charge controller - Solar and Grid Automatic Changing and Charging


1- DSP based; less components, small size less electricity bill more efficiency
2- Soft start features; protects appliances at startup.
3- Supply the highest quality pure sine wave power; protects your expensive household appliance and sensitive office equipments.
4- Highly cost effective design.
5- Easy to operate.
6- Low maintenance cost.
7- Over load and D.C. low protection.
8- Software controlled Auto self testing.
9- Fully computer friendly UPS operation.
10- Intelligent Auto sense; continuously monitors health of system.
11- AC Input low and high voltage cut off protections in both, inverter and U.P.S. modes.
12- Constant voltage/Constant current pulse charging with wide Input range (130-280) V. (Charging current-10Ampr)
13- Silent operation of fans, tube light or appliances.
14- Quick change over from Mains to inverter mode.
15- Software controlled Auto reset feature for over load, short ckt and low battery
16- Special charging algorithm to enhance battery life.
17- Fully protected against short circuit of AC mains with output.
18- Phase to phase short circuit protection.
19- Very low no load current for prolonged battery operation under standby.
20- Crystal controlled operation.
21- Cooling fan improves reliability of system.
22- Secure operation; No tension for night charging.
23- Intelligent charging; adapts itself to low, high battery, more and less power cut areas, battery health conditions.
24- Can even charge 6.4 volt deep discharged battery.
25- Reverse battery protection (optional).
26- Generator compatible.
27- High efficiency; better than 85%.

Note: This card basically designed for solar PCU 

 Please mail If you require any assembled cards or  Plain pcbs and programmed pics ,Transformers , Cabinets 

We also supply  full Inverter kits for assembling yourself including cabinet


For more Details Visit our website  www.powerlite.in
Mail us at : prakash199@gmail.com